domingo, dezembro 3, 2023

Trouble-Free and Reliable Second and Third Shifts That Will Increase Your CNC Productiveness

Maude Desjardins
by Maude Desjardins.

Final up to date on Nov 15, 2023 9:57 AM

Posted on Nov 15, 2023 8:57 AM. 7 min learn time

Go full throttle and hold the chips flying! 

Machine retailers usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The disinterest of the youthful technology in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is troublesome, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate who’s prepared to work night time shifts feels virtually like a miracle. However in at present’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is just unaffordable. 

Retrieve the remaining 30% promptly with extra working capabilities

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers folks, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.

The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine in essentially the most intuitive and versatile methods. The system displays the machine’s standing through sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, begins the machine with the press of a button. The robotic interfaces with the machine identical to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the applications in any means; exterior modules handle the communication between the CNC machine and the robotic.

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This non-invasive technique has a number of advantages.

  1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing ground.
  2. Standardized expertise that facilitates information switch and coaching.
  3. Deployment inside just a few hours. There is no such thing as a manufacturing downtime.
  4. Non-invasive resolution means no guarantee voidance. It’s risk-free.
  5. No complicated programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
  6. Seamless transition from automated to guide half feeding to simply handle small portions.

Preserve uptime with streamlined configurations

Machine tending purposes are complicated. The movement required is intricate so as to keep away from collisions with the delicate machining tools. This complexity makes it troublesome for each freshmen and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by means of a sequence of steps. The configurations embrace photographs for visible steerage and to assist the event of worker experience and autonomy.


Program Template Generator Characteristic

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending purposes, Robotiq’s engineering workforce has developed complete options to automate the duty record creation course of in machine tending applications. This characteristic removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is robotically generated, the person merely must comply with the method and fill within the required info. 

Choose the CNC machine sort and gripper configuration.

Effortlessly generate the record of duties primarily based on earlier choices.


Sensible Transfer Characteristic

Educating trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer characteristic. Educate as much as 10 waypoints and set a secure fly zone by manually transferring the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot specialists can effortlessly and confidently educate the robotic and construct dependable applications.

Educate waypoints and set a secure fly zone.


Increase machine runtime and ROI

By using a robotic to produce components constantly, the runtime of machines might be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but in addition eliminates the danger of human errors generally related to repetitive and monotonous duties.

Compared to guide tending, using a CNC machine with a robotic system is 4 occasions less expensive. The Robotiq Machine Tending Resolution allows machine retailers to quickly recoup their funding in CNC machines.

Empower your workforce

Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis reveals that 83% of staff favor employers who present trendy units like robots to reinforce their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the assumption that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store house owners can acquire necessary aggressive benefits, notably when expertise retention is a world problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to rework your operations!


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