Increase Your CNC Productiveness with Automated Half Feeding

Maintain chips flying! 

Machine retailers usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The dearth of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful technology’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is troublesome, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate prepared to work night time shifts feels nearly like a miracle. However in at present’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is just unaffordable. 

Retrieve the remaining 30% promptly with a robotic machine tending resolution

By using a robotic to produce elements persistently, the runtime of machines will be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but in addition eliminates the chance of human errors generally related to repetitive and monotonous duties.

In comparison with guide tending, using a CNC machine with a robotic system is 4 instances less expensive. The Robotiq Machine Tending Resolution permits machine retailers to quickly recoup their funding in CNC machines.

Meet the Machine Tending Resolution

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment. 

The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine. The system displays the machine’s standing through sign lights, opens and closes the chuck with a foot pedal, picks and aligns elements, and begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the CNC applications; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive methodology has a number of advantages.

1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
2. Standardized know-how that facilitates data switch and coaching.
3. Deployment inside a couple of hours. There is no such thing as a manufacturing downtime.
4. Non-invasive resolution means you needn’t hack your CNC and threat voiding its guarantee.
5. No complicated programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to guide half feeding to simply handle small portions.

Preserve uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate in an effort to keep away from collisions with the delicate machining gear. This complexity makes it troublesome for each novices and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped below assistant instruments designed to simplify setups and information customers by means of a sequence of steps. The configurations embrace photos for visible steering and to help the event of worker experience and autonomy.

Program Generator Function

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering crew has developed complete options to automate the duty record creation course of in machine tending applications. This characteristic removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is routinely generated, the person merely must observe the method and fill within the required data. 

Choose the CNC machine sort and gripper configuration to effortlessly unlock a program template.

Good Transfer Function

Instructing trajectories to the robotic is fast with the Robotiq Machine Tending Good Transfer characteristic. Educate as much as 10 waypoints and set a protected “fly zone” by manually shifting the robotic to every place. Producing optimized robotic motions with out collisions is finished in minutes and with out the necessity for programming. Non-robot specialists can effortlessly and confidently educate the robotic and construct dependable applications.

Manually transfer the robotic to the specified place.

Empower your workforce

Counting on expert operators to feed elements to machines fails to optimize their distinctive strengths. Analysis reveals that 83% of employees favor employers who present trendy gadgets like robots to boost their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the idea that it’s too sophisticated. By redirecting expert employees to extra strategic duties, machine store house owners can achieve essential aggressive benefits, significantly when expertise retention is a worldwide problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.

Don’t let a 30% manufacturing runtime enhance go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to rework your operations!